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CONTACT:
Jennifer Delda
Program Manager
deldaj@asme.org





Testimonials:

A truly excellent seminar and a MUST for anyone looking for a detailed overview of industry trends from the technical leaders in the area.

- Ken Carroll, Head of Dept. of Science, Institute of Technology Tallaght - Dublin


An excellent way to acquire a mixture of broad and detailed knowledge about bioprocess equipment design factors.

- Val Peyton, Group Quality Manager, PM Group, Ireland


Bioprocess Equipment Design seminar provides a fast and efficient way of learning a little bit of the whole chain from design to production.

- Josef Alenius, Quality Manager, Texor AB, Sweden


These seminars should be integral to the biotech industry and help harmonise important issues.

- Peter Kierans, Sales Director, Optima Pharma Group, UK


VIEW OTHER TESTIMONIALS






PD485: Validation of Biopharmaceutical Facilities & Processes

Date: October 1-3, 2007 (Monday-Wednesday)
CEUs: 2.25

 

Description

Validation of facilities, equipment and critical process steps utilized for the manufacture of biological products is required in order to comply with regulatory requirements from government agencies such as the US Food and Drug Administration. The design and execution of an adequate validation program will assure that the facilities used in manufacturing are appropriately established and maintained conforming to design specifications and the production process is under an appropriate state of control. These elements represent a key contribution to assuring the final quality of the biological product manufactured.

This course presents a detailed discussion of the approaches that a biopharmaceutical company can take in order to implement a validation program that will achieve the ultimate goal of complying with the regulatory requirements for validation in an evolving environment. Examples from real case situations will be used to demonstrate such approaches and to guide participants through lessons learned by experienced practitioners.

What You Will Learn

  • An integrated view of the validation efforts required of a biopharmaceutical manufacturer
  • Workable approaches for implementing a validation program
  • Examples of Validation Master Plan and validation protocol preparation
  • The latest trends in FDA regulatory requirements and their relationship to validation
  • Strategic thinking skills toward the validation exercises
  • How to ask the right questions during validation


Who Should Attend

This course is intended for individuals who are involved with manufacturing, quality functions, engineering, validation, and process development for biological products. Such individuals can be involved with the design and construction of a biopharmaceutical facility, the development, operation, and validation of a bio-manufacturing process, or preparation for licensure.

Schedule

Sunday, September 30, 2007
3:00 pm - 7:00 pm Registration Open - Avoid the lines on Monday!
Monday, October 1, 2007
7:30 am - 8:30 am Registration Desk Open; Continental Breakfast
8:30 am - 10:00 am
Principles of Validation
This lecture provides the general background for the course. It includes the key concepts and definitions of validation and identifies the various approaches that can be taken towards the validation exercise, including new approaches to validation.
Antonio Moreira
Vice Provost, UMBC, & Executive Vice President, SPI USA, Inc.
10:00 am - 10:30 am
Refreshment Break
10:30 am - 12:00 noon

Validation Master Plan
As the first step toward successful validation, many companies develop a Validation Master Plan that sets out the validation scope, responsibilities and schedule. This lecture describes what is typically included in the master plan, how to prepare one, and its value to the validation process.
Case study: Preparation of Validation Protocols

Alison Demarest
Principal
Meridian Group, LLC

12:00 noon - 1:00 pm
Lunch
1:00 pm - 2:30 pm

Preparation of Validation Documents and Protocols
Adequate and accurate documentation of the validation program is of paramount importance to a successful outcome and ultimate acceptance by the FDA of the validation data. This lecture provides examples of format and content of various validation documents, outlines responsibilities for preparation and execution, and addresses in-house execution versus subcontracted validation.

Case study: Preparation of Validation Protocols (cont'd.)

Alison Demarest
Principal
Meridian Group, LLC
2:30 pm - 3:00 pm
Refreshment Break
3:00 pm - 5:00 pm
Facilities Validation: HVAC Systems
HVAC systems represent one of the key operational systems in any biotechnology facility. This segment describes in-depth aspects related to validation of such systems from initial installation to ongoing operation. Discussion of case studies on HVAC Systems Validation.
Marta Murray
Director, Q.A. Engineering
Abbott
5:00 pm - 6:00 pm Networking Hour
Tuesday, October 2, 2007
7:30 am - 8:30 am Registration Desk Open; Continental Breakfast
8:30 am - 10:00 am Facilities Validation: High Purity Water Systems
Systems for the production of biopharmaceutical process water represent another key component of a manufacturing facility. This lecture discusses the installation, operational and performance qualification of water systems, including the common test elements, types of data to be collected, the frequency and duration of testing, and validation pitfalls.

Rich Yeaton
President, East Coast Validation Services, LLC

10:00 am - 11:00 am
Validation of Bioprocessing Equipment
A wide variety of processing equipment is utilized in a typical bio-manufacturing facility. This equipment includes bioreactors, filtration skids, centrifuges, chromatography columns, etc. Validation approaches for these types of equipment and examples of data that need to be collected are presented in this lecture.
Antonio Moreira
Vice Provost, UMBC, & Executive Vice President, SPI USA, Inc.
11:00 am - 11:15 am
Refreshment Break
11:15 am - 12:00 noon
KEYNOTE
12:00 noon - 1:00 pm
Lunch
1:00 pm - 2:30 pm
Validation of Steam Sterilization Processes
Steam sterilization is a critical operation in any bio-manufacturing process, including sterilize-in-place process equipment such bioreactors and filtration equipment, as well as support equipment such as autoclaves. This lecture will discuss the development of validation protocols for these systems and the establishment of achievable acceptance criteria.
Rich Yeaton
President, East Coast Validation Services, LLC
2:30 pm - 3:00 pm
Refreshment Break w/ Exhibitors
3:00 pm - 5:00 pm

Case Study on Part 11 Compliance
The use of automation and computerization systems is of central importance in the bio-manufacturing environment. Such systems are potentially under a requirement for compliance with Part 11 depending on how the information obtained is used for decision making and FDA reporting. A case study on Part 11 compliance will be presented.

Case Studies on Validation of Bioprocessing Equipment and Systems

 

Rich Yeaton
President, East Coast Validation Services, LLC


All Instructors

5:00 pm - 7:00 pm Opening Reception with Exhibitors  
Wednesday, October 3, 2007
7:30 am - 8:30 am Registration Desk Open; Continental Breakfast w/ Exhibitors
8:30 am - 10:00 am
Validation of Bioprocesses
This lecture describes approaches that can be taken for validation of the main steps that typically compose a bio-manufacturing process. These include cell banking, fermentation/cell culture, early recovery steps, and chromatographic separations. The critical issues that need to be addressed are identified.
Antonio Moreira
Vice Provost, UMBC, & Executive Vice President, SPI USA, Inc.
10:00 am - 10:30 am
Refreshment Break w/ Exhibitors
10:30 am - 12:00 noon
Cleaning Validation
This lecture describes the considerations that need to be addressed when designing and validating cleaning of the process equipment utilized in bio-manufacturing systems. Goals of the cleaning program, types of residues that need to be considered, and mechanisms/approaches for cleaning are included. CIP systems are discussed.
Marta Murray
Director, QA Engineering
Abbott
12:00 noon - 1:00 pm
Lunch w/ Exhibitors
1:00 pm - 3:00 pm

Case Studies in Validation
This final session will present in a discussion format various case studies dealing with validation of facilities and processes for biological products. Specific subjects that will be addressed will include:
- Validation of removal of process contaminants
- Validation of disposable systems
- Re-validation strategies
- Quality by design and new validation concepts


PANEL DISCUSSION:
All Instructors
Moderated by: Antonio Moreira
3:00 pm - 3:30 pm
Refreshment Break w/ Exhibitors

ASME Travel Policy : ASME is not responsible for the purchase of non-refundable airline tickets or the cancellation/change fees associated with canceling a flight. Please call to confirm that the course is running before purchasing airline tickets. ASME retains the right to cancel a course up until 3 weeks of the scheduled presentation date. 


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